|
Accelerated vulcanization, however, can perform the same operation
listed above at the same temperature with an elemental sulfur
concentration of 0.5 phr and decrease the reaction time to as low as 1
to 3 minutes . The main mechanism for accelerated vulcanization is
listed below:

Figure 6: Mechanism
for Accelerated Vulcanization
Where
MBT (2-Mercaptobenzothiazole) is the accelerator for the reaction. MBT
acts as an initiator by removing the –R-NH2 group from the material
allowing it to react with itself quicker. A list of common accelerators
is given in the figure below. The most important of which is MBT, which
replaced the toxic aniline in 1925. MBT reacts as shown above with the
sulfur, thus allowing it to react even faster with the rubber than the
elemental sulfur .

Figure 7: Different
Types of Accelerators for Vulcanization
The
accelerators given above can be used in a variety of roles to either
increase the rate of linkage formation, or the extent of formation (di-,
tri-, poly-linkages, etc.).
Brass Wire Adhesion
The second area of importance is the brass-coating placed on steel belts
for adhesion to the melted rubber. Since carbon steel has a poor
affinity for vulcanized rubber, the overall strength of the tire is
reduced. Therefore, brass (CuZn) is deposited on the surface of the
steel belts so that a stronger bond between the steel and rubber can be
formed. As the rubber flows around the steel belts in the mold, a thin
copper sulfide (CuS) layer is formed on the surface of the steel belts.
Since the layer is porous, the rubber begins to move into the layer.
When the vulcanization process is started, the rubber forms cross-links
not only with itself, but with the CuS also, resulting in very strong
attractions. The entanglements between the rubber and CuS layer help
form a powerful bond between the rubber and steel.
The
formation of these domains creates a considerable adhesive force between
the 2 materials, and is necessary for the long-term durability and
strength of the material. A problem with this process is that the
presence of either zinc/iron sulfides (ZnS/FeS) will inhibit the
process. Neither of these materials exhibits the porosity that CuS does,
therefore the entanglements that form the strong bonds do not occur,
resulting in weak surface adhesion. Also, the presence of Zn2+ will
corrode the rubber because it will form either ZnO or ZnOH will
accumulate in the CuS layer and will displace the disulfide linkages.
This can be prevented by doping the brass with small amounts of
trivalent cobalt.
E.
Disposal and Recycling of Used Tires
Today, a variety of recycling techniques encourage the use of tires at
the end of their lifetime. They can be used for energy production as a
fuel, especially in cement works. Or the materials can be re-used, for
example by transforming the tire into a powder which is used for
flooring materials, for making rubber objects or in the manufacture of
new tires.
|